5 Best Welding Shirts That Are Both Comfortable and Safe (Fall 2022)

We've taken a look at the market and found the best welding shirts, reviewing and ranking them based on their pros, cons, and extra features.
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Last updatedLast updated: August 05, 2022
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There is a wide range of flame-resistant shirts available on the market, but some of them cannot provide enough protection for welders. There are a lot of different details to consider, so making the final choice can be a daunting task.

In this article, we’ve put together a list of the five best welding shirts. This list includes options that provide various degrees of protection, have a wide array of sizing options, and come at different price points. There’s also a Things to Consider section, where we look at different aspects of buying a welding shirt, such as fabric, durability, and fit. We aim to help you make an informed decision and make a choice you will not regret.

Top 5 Best Welding Shirts Review 2022

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Consumer Engagement
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10
Customer Feedback
Customer Feedback
9.5
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Based onweb analytics
9.8
Features & Benefits
Product Review
9.5
10
Features
  • Materials: 100% 9 oz. FR cotton
  • Safety rating: ASTM D6413
  • Size options: M—3XL
  • Color options: black

Other features: snap buttons, machine washable, double-layered elements for extra protection, adjustable cuffs, two large protected pockets

The Lincoln Electric K3113 Welding Shirt is our top choice for anyone looking for quality materials, durability, and a decent protection. Made from 100% 9 oz. flame-resistant cotton, this shirt is ASTM D6413 safety-rated and available in sizes ranging from M to 3XL. Double-layered shoulders, neck, button column, and cuffs offer extra reinforcement, while adjustable cuffs protect you from heat and sparks. The shirt also features two large, protected pockets for storing welding accessories or other items. For extra convenience, this item is machine-washable. Overall, this durable yet comfortable shirt will satisfy most welders’ needs.

Priced at around 70 to 80 dollars, this is a really great price for a shirt that is flame retardant, comfortable, and adjustable cuffs. Like we mentioned, it’s a comfortable fit and comes with pockets. When you look at some of the other Lincoln FR jackets, they lack pockets and have some quality issues. The Lincoln Electric K3113 Welding shirt doesn’t have that problem because of its first-rate materials and craftsmanship.

Why are we impressed?

  • Good, thick material and quality stitching
  • Offers decent protection without being very heavy
  • Snap buttons look good and are easy-to-use

What negatives must you be aware of?

  • Will not work for overhead welding
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Consumer Engagement
Chosen by 2724 people in the past 30 days
9.9
Customer Feedback
Customer Feedback
9.4
Brand Reputation
Based onweb analytics
9.7
Features & Benefits
Product Review
9.6
9.9
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Features
  • Materials: 6-ounce FR twill (88% cotton/12% high-tenacity nylon)
  • Safety rating: NFPA 70E, NFPA 2112
  • Size options: M—4XL Tall, 3XL, 3XL Big Tall, 4XL
  • Color options: khaki, dark navy, gray, blue

Other features: regular buttons, machine washable, Work-Dry material, Anti-odor fabric treatment

The Carhartt Flame-Resistant Lightweight Twill Shirt is a great option for welders looking for a comfortable shirt with a taller fit. Made from 6-ounce flame-resistant twill (88% cotton/12% high-tenacity nylon), this shirt is NFPA 70E and NFPA 2112 safety-rated. Moreover, the fabric is anti-odor-treated and features Work-Dry technology, so it will stay fresh even after a long day of welding. This shirt is also machine-washable, so it’s easy to care for. It’s available in sizes M Tall-4XL Tall and in khaki, dark navy, gray, and blue. This shirt comes in a variety of sizes, including M to 4XL Tall options. There are also multiple color options, including khaki, dark navy, gray, and blue. Overall, this is one of the best shirts in our list quality-wise, and the wide variety of size and color options make this product stand out from the pack.

The sizing for Carhartt’s Flame Resistant Twill Shirt may confuse some due to their sizing issues, but once you figure it out, you’ll realize how great this brand of welding shirts is. It’s similar to other shirts in the Carhartt brand, meaning you know your shirt is made with some trusted and quality material. This is a must-buy for those Carhartt brand lovers out there.

Why are we impressed?

  • Quality materials that remain fresh after a day of work
  • Has sizing options for taller people
  • Comes in multiple colors

What negatives must you be aware of?

  • Might be looser than expected, so make sure to choose the right size
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Consumer Engagement
Chosen by 7522 people in the past 30 days
9.7
Customer Feedback
Customer Feedback
9.2
Brand Reputation
Based onweb analytics
9.4
Features & Benefits
Product Review
9.3
9.7
3
Affordable Choice

Black Stallion Revco FN9-30C

Features
  • Materials: 9 oz. FR cotton
  • Safety rating: unspecified
  • Size options: S—4XL
  • Color options: navy blue

Other features: snap buttons, Welder’s collar, inside pocket, scribe pocket, leather reinforcements on all snaps

The Black Stallion Revco FN9-30C is an excellent affordable shirt for light welding. It is made of 9 oz. FR cotton and we can say for sure that this is one of the most comfortable welding shirts out there. The material is soft and flexible but also durable enough to withstand sparks. Leather reinforcements on all snaps add to the durability of the shirt. This shirt also has a Welder’s collar for extra protection, while an inside pocket and a scribe pocket are perfect for holding tools and other belongings. The shirt is available only in a navy blue color option that looks quite appealing and comes in sizes S-4XL. Overall, if you’re looking for an affordable, comfortable yet durable shirt, this is the one we can recommend.

It really is the most affordable shirt on this list. Sure, if you’re doing particularly heavy welding, it’s not going to protect you as much as another jacket would, but it’s great for light welding. This is a common problem with the Black Stallion brand because if you look at the other one on the list, you’ll see it’s also not made for heavy welding. Still, if you’re on a budget, this is a good welding shirt to purchase.

What makes it special?

  • This shirt doesn't cost much
  • This is the most comfortable shirt on our list
  • The protection it offers might is just enough for light welding

What cons did we find?

  • This shirt can protect you from heat and sparks, but will not withstand medium or heavy welding
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Consumer Engagement
Chosen by 3803 people in the past 30 days
9.5
Customer Feedback
Customer Feedback
9.4
Brand Reputation
Based onweb analytics
9.3
Features & Benefits
Product Review
9.2
9.5
Features
  • Materials: 6.25 oz. FR cotton twill
  • Safety rating: NFPA2112, HRC2
  • Size options: S—5XL, M–3XL Tall
  • Color options: pearl snap navy, button navy, pearl snap light gray, button light gray, pearl snap khaki, button khaki, button dark grey, button red/white, button navy/white

Other features: button or snap button options, machine washable

If you’re looking for a lightweight welding shirt that will offer you protection and comfort, the BOCOMAL 6.25oz Flame-Resistant Shirt is a great option to consider. Made from 6.25 oz. FR cotton twill and is machine-washable, which is a nice addition. This shirt also has a wide range of sizes, including options for taller people. It also comes in a wide array of colors, and you can also choose whether you want regular or snap buttons. All in all, you can find the perfect match for your body and your preferences. Plus, the shirt is really comfortable to wear and has some room without being baggy. As a lightweight shirt, it offers an impressive amount of protection and has NFPA2112 and HRC2 safety ratings. It. Overall, the BOCOMAL 6.25oz Flame-Resistant Shirt is a great choice for welders who don’t want to feel too hot during their summer work.

This truly is a lightweight shirt compared to the other ones out there. BOCOMAL also has great sizing so the item you choose will fit you properly. The best time to wear this kind of shirt is probably during the hotter months of the year. It’s similar to the other BOCOMAL shirts out there, which are all great to use during the summer.

What makes it special?

  • Wide variety of color and sizing options
  • The lightweight material makes this shirt perfect for summers
  • Fits well

What cons did we find?

  • The protection it offers is great for a lightweight summer shirt but still might not be enough for a heavy work
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Consumer Engagement
Chosen by 9697 people in the past 30 days
9.5
Customer Feedback
Customer Feedback
9.3
Brand Reputation
Based onweb analytics
9.0
Features & Benefits
Product Review
9.3
9.5
5
Best Denim Shirt

Black Stallion Revco FS8-DNM

Features
  • Materials: 100% FR denim (8 oz. cotton)
  • Safety rating: ASTM F1506
  • Size options: S—XXL
  • Color options: blue

Other features: snap buttons, chest pockets with flaps

There are not that many denim flame-resistant shirts, so Black Stallion Revco Flame-Resistant Denim Work Shirt is a unique option. Perfect for light to medium welding, this shirt will protect you from heat and sparks while also offering a comfortable denim feel and an oversize-ish fit. Made of 8 oz. cotton, this shirt offers breathability and comfort without stiffness or heaviness. It is also compliant with ASTM F1506 standards, so you can be sure it will do its job in protecting you. The shirt only comes in blue color, and there are sizes ranging from S to XXL. It’s also quite affordable compared to some other shirts in our list.

This is another shirt that isn’t really good for heavy welding, which is a common theme for the Black Stallion items presented in our list. However, they are affordable so if you don’t have a lot of money on hand, this is the one of the best options to go with. The range of sizing really is appealing because there is something for everyone. What makes it stand out the most is probably that it’s denim. You really don’t see many denim styled welding shirts.

Why are we impressed?

  • The unique choice made of high-quality flame-resistant denim
  • Offers decent protection
  • Great overall quality and stylish design

What negatives must you be aware of?

  • Not suitable for heavy welding

Things to Consider

Welding is a dangerous job, and it’s important to take the necessary precautions to protect yourself from injury. One of the most important pieces of safety gear is a good welding shirt. But with so many different options available, how do you know which one is right for you? When choosing a welding shirt, you should ensure that the product fits you well and offers enough protection and durability to withstand heavy workloads. Let’s take a deeper dive.

Design

5 Best Welding Shirts That Are Both Comfortable and Safe (Fall 2022)

Welding shirts are designed in a way to provide you with extra protection

Welding shirts come in a variety of different designs, but most are designed in a special way in order to protect the wearer from sparks and heat. Those extra protections include thicker materials in key areas such as the shoulders, neck, and cuffs, as well as special closures that help to prevent sparks from getting inside the shirt and reinforced stitching.

Talking more about personal preferences, welding shirts don’t usually come in a wide variety of color options or fits as regular shirts do. The reason for that is because the color of the shirt doesn’t affect welding performance and a welder’s main focus is usually on comfort and safety while working. However, many welders prefer to wear darker-colored shirts because they don’t show dirt and grime as easily.

Durability

Welding shirts are designed to withstand the heat and sparks of the welding process. They are made from heavy-duty cotton, polyester, or denim fabric that can resist tearing and melting. There also could be additional features to make these shirts more durable such as double stitching, reinforced pockets, and a double-layered fabric.

When you are welding, you want to be sure that your clothing will protect you from the sparks and heat. If your shirt is not durable, it could melt or catch on fire, which could cause serious injury.

Fabric

5 Best Welding Shirts That Are Both Comfortable and Safe (Fall 2022)

We recommend choosing welding shirts made of cotton or denim

Welding shirts are made from different types of fabrics to protect the welder from sparks, heat, and other welding hazards. The most common fabric types for welding shirts are flame-resistant cotton and denim.

Flame-resistant cotton is a type of fabric that is one of the most popular choices for welding shirts. This fabric is made from natural fibers that have been treated to resist burning and melting. Flame-resistant cotton is available in a variety of weights and weave patterns, making it a versatile option for welding shirts.

Flame-resistant denim is made from a special type of cotton that is treated with a flame-resistant coating. Flame-resistant denim is an excellent choice for welding shirts because it is durable and long-lasting. It is also comfortable to wear, making it a good choice for working in hot environments.

We recommend you avoid synthetic materials when choosing a welding shirt. Synthetic materials such as polyester can melt when exposed to heat, which could cause serious injury.

Features

Most welding shirts have pockets to store tools or other equipment, which can be helpful while working. Another feature to consider in a welding shirt is the type of collar. Some shirts have a stand-up collar that can help protect the neck from sparks, while others have a regular collar.

Finally, many welding shirts are equipped with reflective stripes or other bright colors to increase visibility in low-light conditions. This can be helpful if you are working in an area with poor lighting or if you need to be visible to others while welding.

Sizing and fit

Welders need to be comfortable while they work, and that includes having the right clothing. Welding shirts come in a variety of sizes, so it’s important to choose the right one. Most welding shirts are available in small, medium, large, and extra-large sizes. Some companies also offer sizes up to 5XL. Most welding shirts fit true to size, but some may be a bit large or small, depending on the brand.

When choosing a welding shirt, it is important to consider the type of welding that will be done. For example, if doing TIG welding, it is important to choose a shirt that has a sleeve that covers the entire arm, as sparks can easily fly up the sleeve and cause burns. On the other hand, too long of a sleeve can get in the way and cause accidents. We should also mention that some sleeves tend to limit the range of motion, so take that into consideration when choosing a welding shirt.

The best way to find the right size and fit is to try on different welding shirts until you find one that is comfortable and offers the right amount of coverage.

Thickness and weight

Welders need protection from sparks and heat, and a welding shirt should provide that. The thickness of the fabric on a welding shirt varies, with some shirts being thicker than others, but overall they tend to be considerably thicker than regular clothes. The shirt should not be too thick as it can be both limiting and cause overheating.

Due to thicker materials, welding shirts also weigh more. This can be a downside if you are working in hot conditions, as the extra weight can make you feel even hotter. All in all, it is important to consider all the factors and find the right balance between protection and comfort.

How Flame-Resistant Fabric Is Made?

5 Best Welding Shirts That Are Both Comfortable and Safe (Fall 2022)

Fabrics are usually treated with a special coating to improve their flame-resistance

Flame-resistant fabric is made using a variety of different materials, including, but not limited to, cotton, wool, and denim. These materials are somewhat flame-resistant naturally, and they tend to burn slower than some other materials, both natural and synthetic.

The fabrics are then treated with a flame-retardant coating which greatly helps to prevent the fabric from igniting, and it also slows down the spread of fire if it does occur. This makes it a much safer choice for clothing that is likely to come into contact with flames or sparks, such as welding shirts.

One of the most important things to remember about flame-resistant clothing is that it is not fireproof. It will still burn if exposed to high enough temperatures for long enough, but it will do so much slower than regular fabric, giving you a greater chance to get away from the fire or extinguish it before it causes serious damage.

How Is Flame Resistance Rated?

There are many different ratings you may see while looking for protective welding gear. While some items are just advertised as flame-resistant, you might also come across various ratings and certifications, such as ATPV, HRC, NFPA 2112, ASTM D6413, etc. We will not be covering all those safety ratings, but we will take a deeper look at the two main ways to determine the flame resistance of clothing: ATPV and HRC.

The Arc Thermal Protective Value (ATPV) is the main measure of a flame-resistant fabric’s ability to protect the skin of the wearer. An arc rating indicates that you have a 50% chance of suffering second-degree burns if subjected to an electric arc with the same amount of calories of heat. Fabric will not break open unless exposed to energy levels greater than the arc rating. All in all, the higher the ATPV rating of a welding shirt is, the better it works for heavy workloads.

The HRC (Hazard Risk Category) rating system is used to classify the hazards of electric arc flash. The ratings range from 1 to 4, with 1 being the most hazardous. The HRC rating is based on the ATPV rating. For example, HRC2 category is applied to the items with an ATPV rating of 8.0-24.9 cal/cm2.

Both the ATPV and HRC ratings are important measures of a welding shirt’s flame resistance. The higher the rating, the better protected you will be from electric arc flash. It is important to know what these ratings mean and which ones your welder needs for the specific hazards they face on the job. Be sure to research all safety ratings before purchasing any protective gear.

Of course, welding shirt is not the only piece of protective gear that you’ll need, so check out our comprehensive guides for the best welding respirators and the best welding gloves.

FAQ

Welding shirts can last from multiple months up to many years depending on the quality of the shirt and how often it is worn and used in a heavy-duty environment. Of course, higher-quality shirts made with thicker materials will last longer than lower-quality ones.

On the other hand, even some quality shirts are made only for light welding, so, if you use them too frequently or for more intense welding sessions, they will not last as long.

In short, the durability of welding shirts depends on both the quality of the shirt itself and how often you use it. We should also mention, that it’s important to take care of your shirt properly so you don’t damage the fabric or the stitching.

Welding shirts are designed to be rugged and durable. However, they can still be damaged if not cared for properly. The most common way to care for your welding shirt is to wash it in cold water and tumble dry on low heat. Nevertheless, we recommend looking at the manufacturer’s instructions before washing.

In addition to washing, you should also regularly inspect your welding shirt for any rips, tears, or holes. If you find any damage, it’s important to have the shirt repaired or replaced as soon as possible because otherwise it could both hurt you or ruin the shirt for good.

When it comes to storage, we recommend hanging your welding shirt up in a cool, dry place. If you fold it, be sure to do so along the seams to avoid damaging the fabric.

Start by considering the type of welding you’ll be doing and which protective gear your workplace requires. You’ll also want to consider the climate where you’ll be welding – if it’s hot and humid, you’ll want a more lightweight shirt that will keep you cool; if it’s cold or windy, opt for a heavier fabric. And finally, make sure to try on several different shirts before making your purchase to find one that’s both comfortable and protective. If you need more serious protection, you might also want to take a look at our overview of the best welding jackets.

Our Verdict

Our top choice is Lincoln Electric K3113 Welding Shirt for its outstanding quality and a great amount of protection. We’re sure that this pick will satisfy most welders’ needs.

If you’re on the market for an option for taller people, it’s work checking out the Carhartt Flame-Resistant Lightweight Twill Shirt. This shirt comes in a variety of sizes designed for tall men, so you can be sure it will fit you perfectly.

As for our affordable choice, we recommend Black Stallion Revco FN9-30C. We find this item really appealing for the level of comfort it offers at its price point.

All in all, a welding shirt is an important piece of protective gear for welders. We hope that our article helped you find the welding shirt that best meets your needs in terms of both protection and comfort.

References

1.
NFPA 2112-2018 Edition Standard on Flame-Resistant Clothing for Protection of Industrial Personnel Against Short-Duration Thermal Exposures from Fire
Standard on Flame-Resistant Clothing for Protection of Industrial Personnel Against Short-Duration Thermal Exposures from Fire
2.
Welding - Personal Protective Equipment and Clothing : OSH Answers
What type of PPE is available when welding? Why is eye protection important? What type of eye and face protection is appropriate for my welding task?
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