5 Best Welding Jackets – Safety First! (Fall 2022)

From lightweight and comfortable cotton models to highly durable leather welding jackets - we reviewed the best ones on the current market.
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Last updatedLast updated: August 15, 2022
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Staying safe while welding is the first and foremost consideration of a welder. A welder’s uniform not only provides protection from sparks and heat but also keeps the wearer comfortable while working. You should never underestimate the importance of a welding jacket because it is one of the most significant pieces of a welder’s uniform.

We’ve made a selection based on various factors, such as fabric, pockets presence, additional protection features, weight, sizes available, and others. The most important of those is fabric, as various materials will behave differently against the intense heat and flames of welding. Whether you need a lightweight and comfortable model for light welding needs or a stick welder that requires serious leather protection, our guide will satisfy your needs.

5 Best Welding Jackets Review 2022

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Editor’s Choice

Lincoln K-2985

Features
  • Material: FR cotton
  • Size: M to 3XL
  • Weight: 1.3 to 1.65 lbs
  • Color: black
  • Pockets: one inside

Other features: machine washable, multi-woven stitching, neck protection

The Lincoln K-2985 is our Editor’s Choice because it incorporates every desirable welding jacket feature for a reasonable price. It is made with premium flame retardant cotton that prevents fire during constant movement. The K-2985 is also lightweight and comfortable to wear for extended periods, with adjustable cuffs and a neck protector. This welding jacket can be machine-washed up to 50 times and still maintain its flame-resistant capabilities. The jacket’s seams are stitched with multi-layer patterns to avoid rips and tears, which adds to its longevity. So if you’re looking for a top-of-the-line welding jacket that won’t break the bank, the Lincoln K-2985 is an excellent option.

You just won’t be sorry if you purchase this jacket to wear. As we said, it’s a great price, and not only that but the cotton material compared to the leather material has excellent benefits. It’s more lightweight and will still do the job of protecting you from getting hurt. What’s better than saving money and getting something comfortable at the same time? It’s a win-win for the buyer.

What are our favorite features?

  • Machine washable
  • Lightweight and comfortable
  • Snap sleeves
  • Flip-up collar for neck protection

What could be better?

  • Lack of a scribe pocket outside
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Features
  • Material: FR cotton
  • Size: S to 5XL
  • Weight: 1.17 to 1.45 lbs
  • Color: navy
  • Pockets: one inside, one shoulder

Other features: neck protection, snap buttons, adjustable cuffs

The Black Stallion FN9-30C is a welding jacket of an exceptional quality that blends first-rate features with an appealing cost. It is made of FR cotton, a comfortable and efficient material that protects the wearer from sparks and other welding debris. The jacket is available in sizes S to 5XL, so it should be able to fit most people. FN9-30C also comes with several features designed to protect the wearer, such as a neck welder’s collar, snap buttons, and adjustable cuffs. The inside pocket keeps small items such as smartphones and keys secure, while an outer scribe pocket on a shoulder holds pencils, soapstone, and paint markers.

There is a reason we put another jacket on the list that is made out of cotton material rather than leather (minus the leather reinforcements on the snaps). When you match the Black Stallion to other welding jackets, the biggest thing that stands out is truly just how affordable it is. It may not have the best durability, but you can’t go wrong price-wise.

What makes it special?

  • Leather reinforcements on all snaps
  • Protection for light welding
  • True to size
  • Comfortable and lightweight

What cons did we find?

  • Durability might be improved by implementing leather patches on the main body
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Features
  • Material: full leather
  • Size: S to 4XL
  • Weight: 3.79 to 4.41 lbs
  • Color: brown
  • Pockets: one inside, three outside

Other features: Kevlar thread, adjustable waist, reinforced buttons

If you’re looking for a top-quality welding jacket made of full leather, the Qeelink Leather Welding Jacket is a great option. Heavy cowhide split leather sewed with intense heat-resistant Kevlar thread provides maximum durability and protects your body from most welding fire threats. The adjustable stand-up collar that covers and protects your neck seamlessly and heat-immune reinforced buttons emphasize the safety capabilities of this jacket even more. And it surprisingly fits tasks besides welding – it is ideal for blacksmithing, shipyards, manufacturing, woodworking, and much more. The only problem with this model is working in hot temperatures, as leather is not a breathable fabric.

The only complete leather welding jacket on the list is a bit on the pricey side, we admit, and if the weather is on the hotter side, you’re not going to want to wear this. However, we know that leather is more durable than cotton, and if you are going to choose a leather welding jacket, this is the one to go with. It’ll keep you plenty safe.

What do we love it for?

  • Tool pockets
  • Insane durability and safety capabilities
  • Adjustable neck, cuffs, and waist
  • Good outside welding

What were we disappointed with?

  • You should probably avoid wearing it in summer
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Best Lightweight for Summer

Black Stallion FO9-30C

Features
  • Material: FR cotton
  • Size: S to 5XL
  • Weight: 1.1 lbs
  • Color: orange
  • Pockets: one inside, one shoulder

Other features: snap closure, neck collar, custom size cuffs

FO9-30C is the definition of a summer welding jacket. It incorporates every necessary feature to be your choice for hot temperature welding activities. The first and foremost thing – it is made with cotton, which is the most lightweight and breathable material for a jacket to be made of. Moreover, as we all know, bright colors deflect sunlight while dark ones on the other side absorb it. This fact can sometimes be underestimated when choosing a jacket. So this model comes in orange color, making working under the sun easier and more comfortable. It also comes with two pockets, one inside and one on the shoulder, for carrying your things and welding tools.

Back to the cotton welding jackets again? Well, they are the most comfortable and lightweight. The second Black Stallion on this list is no stranger to offering its wearer complete comfort. While this isn’t recommended for heavy welding, it’s still a great jacket to wear. You just have to be mindful of the temperature you are using. No one wants to get burned, right?

Why is it special?

  • Snap buttons and welder's collar for improved protection
  • 9 oz. flame-resistant treated cotton
  • Extremely lightweight and comfortable
  • Scribe pocket grants easy access to tools

What are the flaws?

  • Not suitable for heavy welding
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5
Best Material

Miller Combo Jacket

Features
  • Material: FR cotton and leather
  • Size: M to 2XL
  • Weight: 3 lbs
  • Color: blue/black
  • Pockets: two shoulder, two waist

Other features: Kevlar thread, pigskin leather, pre-shrunk fabric

The Miller Combo Jacket is on our list because it consists of the best combination of fabric on the current market – grain leather and Indura cotton. This mix gives the best of both materials: Indura cotton is responsible for the general flame resistance, while grain pigskin leather placed on sleeves and shoulders withstands sparks and spatter for long-term usage. The fabric is pre-shrunk, and the jacket is highly comfortable to wear. Moreover, this is the only model in our selection that offers easily accessible slash front pockets. So if you are looking for a welding jacket that is both comfortable and durable, the Miller Combo Jacket is the perfect choice for you.

Sometimes you really just want the best of both worlds. As we said, the Miller Combo jacket is lightweight but also will protect you from the dangers that come with welding. It’s a little pricier than the others on the list, but given the blending of the two types of fabrics, this should come as no surprise. If you have the money, consider giving it a buy!

What makes it special?

  • Premium fabric combo
  • Extra neck protection
  • Kevlar-reinforced
  • No sleeve shrinkage

What cons did we find?

  • Narrow size range

Things to Consider

Choosing a welding jacket online could be a puzzling task because there are differences between buying a coat online and purchasing it in person. We will tell you about the most important things you should consider beforehand.

How’s a Welding Jacket Different from a Regular One?

A welding jacket is an essential protective gear for any welder. It is made of heat and fire-resistant materials which protect the welder from sparks, splashes, and ultraviolet rays.

A welding jacket should fit snugly to the body and completely cover the arms and torso. It should also have a collar that can be turned up to protect the neck from welding spatter.

Some welding jackets come with built-in hoods and face masks to provide additional protection. Other features to look for in a welding jacket include multiple pockets for storing tools and supplies and adjustable cuffs and waistbands for a comfortable fit.

Welding Jackets’ Properties

Spatter and Heat Resistance

Welding jackets are designed to protect the wearer from the dangers of welding, including sparks, spatter, and heat. The best welding jackets will be made of materials that offer high levels of resistance to these dangers. Many welding jackets are made of leather or other natural materials, offering good protection against sparks and spatter. However, these materials may not provide the same level of heat resistance as synthetic materials.

When choosing a welding jacket, it is critical to consider the specific dangers you will face while welding. If you are only going to be welding in a controlled environment, such as a workshop, then you may not need the same level of protection as someone welding in an industrial setting. However, if you are going to be exposed to high levels of heat or sparks, you will need a welding jacket that offers good protection against these dangers.

Cotton vs. Leather

Welding jackets are a vital part of a welder’s personal protective equipment. They come in various materials, including cotton and leather, and each material has its own advantages and disadvantages.

Cotton welding coats are lightweight and comfortable to wear. They provide reasonable protection against sparks and heat, but they are not as durable as leather jackets.

Leather jackets for welding are more expensive than cotton jackets, but they are much more durable. They offer excellent protection against sparks and heat, and they will last longer than a cotton coat.

Welding Application Types

There are three primary welding methods: MIG, TIG, and Stick. Each has its pros and cons, so it is essential to know which one will be the best for your particular project.

  • MIG welding, or Metal Inert Gas welding (MIG), is a process that uses a wire electrode and an inert gas to weld metals. It is the most commonly used welding process due to its versatility and relative ease of use. MIG welding can be used on various materials, including aluminum, stainless steel, and carbon steel.
  • TIG welding, or Tungsten Inert Gas welding (TIG), is a technique for welding materials with a non-recoverable tungsten electrode. TIG welding is more difficult to master than MIG welding, but it can be used in a wider variety of materials, extending to thin metals and metals with different thicknesses.
  • Stick welding, or Shielded Metal Arc welding (SMAW), is a method that employs an electrode covered in flux to weld alloys. Stick is the most challenging welding process to learn. Still, it is also the most versatile, as it can be used on various materials, including rusty or dirty metals.
5 Best Welding Jackets - Safety First! (Fall 2022)

Each type of welding has its own set of benefits and drawbacks, so it’s important to choose the one that’s right for your application.

Weight

When you are welding, you want a jacket that will be comfortable and not too heavy. There are many welding jackets out there that are made with different materials. Some of them are even made with Kevlar or other light materials. You want to make sure that the welding jacket you choose is not too heavy so that you can weld comfortably.

Budget

There are many welding jackets on the market, and the price can range from around $50 to over $200. A budget-friendly welding jacket may be all you need if you are just starting out. However, if you plan on doing a lot of welding, it is worth investing in a higher-quality jacket.

Feel and Comfort

When it comes to feel and comfort, welding jackets need to provide a good amount of protection from the heat and sparks that are emitted during welding. At the same time, they also need to be comfortable enough to wear for long periods of time. The best welding jackets will strike a balance between these two factors, providing both protection and comfort.

Other features:

  • Getting the right size: welding jackets come in a range of sizes to ensure a comfortable fit. It is best to take measurements of your chest and waist to find the right size. Once you have these measurements, you can consult a size chart to find the right size welding jacket for you. It is also necessary to consider the length of the welding jacket. Some welding jackets are designed to be worn over other clothing, while others are meant to be worn alone. If you plan on wearing the welding jacket over other clothes, make sure to choose a size that will allow for this. Lastly, consider the type of closure you prefer in a welding jacket. Some jackets have buttons or zippers, while others simply tie shut. Choose the type of closure you think will be most comfortable and convenient for you.
  • Looks: welding coats come in various styles to suit your needs and preferences. You can choose from classic bomber jackets to more modern and sleek designs. Consider the kind of welding jacket that will best suit your needs. If you want an item you can wear both on and off the job, look for a more stylish and versatile design. If you need a welding jacket strictly for work, choose a more durable and function-focused design.
  • Snap buttons: an ideal way of keeping your welding jacket close. It is significant because it helps protect the welder from sparks and other debris that can be thrown up during the welding process. Moreover, buttons may help adjust the fit of the welding jackets, like adjusting a cuff or setting up a neck collar for additional protection.
  • Pockets: welding jackets typically have several pockets to hold tools and other materials needed for the job. The number and size of the pouches will vary depending on the specific welding jacket, but most will have at least a few pockets on the front or back. These can hold things like pens, pencils, paper, small tools, and other materials. Some welding jackets even have pockets specifically designed to carry a welding torch or other equipment.

FAQ

Welding jackets are made to last for a long time. However, the length of time varies depending on the brand and quality of your purchase. Some welding jackets can last for years, while others may only last for a few months. It is critical to check the warranty information before purchasing one to ensure that you get a quality product that will last for a long time.

The only potential downside to wearing a welding jacket is that they can sometimes be hot and uncomfortable to wear, especially in warmer climates. However, most welding jackets are made from breathable materials that help to mitigate this issue. Additionally, many welding jackets come equipped with vents or other cooling features to further improve comfort levels.

No, denim jackets are not typically recommended for welding. This is because denim is not an inherently fire-resistant material, which makes it more likely to ignite and cause burns. Some welding jackets on the market are made from fire-resistant denim, but these are typically more expensive than other options. If you’re on a budget, it’s best to choose a different type of welding jacket.

Welding jackets are typically made from fire-resistant materials that can withstand high temperatures. However, it is always best to check the care instructions before washing your welding jacket. Some jackets may be machine-washable, while others may require hand-washing or dry-cleaning.

There are a few other key pieces of protective gear that welders should always wear in addition to a welding jacket. These include gloves, a face shield, pants, and boots. To dive into the theme, check our distinct guides dedicated to best welding gloves, best passive helmets, and best welding boots.

Our Verdict

Based on our conclusion, the best welding jacket is the Lincoln K-2985. It combines everything you expect an excellent welding coat would be: premium fire-resistant cotton, adjustable cuffs, and a neck protector. Besides that, it is entirely machine washable up to 50 times and still maintains its welding capabilities. Black Stallion FN9-30C takes place in our top because of its exceptional top quality features for such a value. Stick welders may find Qeelink Leather Welding Jacket to be their top choice, as it is highly durable and capable of handling even the most challenging welding tasks. Every model from our top picks is worth looking into, and we ensure that you will be content with your decision.

References

1.
Welding - Overview of Types and Hazards : OSH Answers
What is welding? Is there more than one type of welding process? What, in general, are the hazards associated with welding?
2.
American Welding Society
American Welding Society
3.
Different types of welding and what they are used for
Welding is used to join pieces of metal together and is a very skilled trade. Here are the different types and what are they used for in industry?
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