Chris is a teacher of Literature at a school in New Berlin, Wisconsin. He is also our favorite irreplaceable freelance writer who can turn such a boring topic into something that people read with interest and pleasure.
Thomas is a professional welder who gained his certification several decades ago and learned all the nuances of this job since then. When not at work, Thomas loves fishing in a lake near his summer house.
Last updated: November 14, 2021
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MIG is a type of welding under Gas Metal Arc Welding, or GMAW, where an electric arc is formed between a wire electrode and the metal you’re welding. This causes the two pieces of metal to fuse together. For most welding applications, people use MIG technology. And while welding is heavily reliant on the person’s skill, it never hurts to be using one of the best 110V MIG welders on the market.
In this list, we’ve compiled reviews of the best 110V MIG welders out there that we chose based on the price, functionality, and additional features. If you’ve been looking to start MIG welding and you don’t have the right tools, you’ve come to the right place as we dive into the deep details of these different MIG welders.
In this article, we discuss all the important features and the downsides of the top models on the market today. And by the end of our list, you’ll be able to easily distinguish between the good options and the not-so-great options when setting up your own welding workshop!
Other features: included MIG torch, multi-use, gasless
We selected this option as our editor’s choice because of the incredible welding power of this machine with a relatively low input voltage. If you’re a beginner welder, this is a great option for you as it doesn’t require much prior experience to use properly.
This LOTOS model is one of the lightest 110v gas MIG welders out there. This allows you to bring it around with you whenever you have a lightweight welding project.
What makes it stand out?
One of the premier features we found when learning about this welder is the ability to weld aluminum. In this price range, it’s rare to find a MIG welder that has the capability of welding aluminum along with a range of other metals. We also enjoyed the fact that this is primarily a gas MIG welder, but it also comes with flux-cored welding capabilities for added versatility, which can be a very useful function to have in the workshop.
Which disadvantages must you keep in mind?
When trying out this welder, we found that one of the downsides to using it is that it’s lightweight. Because of this, you can’t use this welder for some of the heavier projects out there, which is why this is a highly recommended model for beginners, but professionals might find this welder lacking in power. Additionally, some customers have complained about the instruction manual, which could be made much clearer.
Other features: 3-in-1 multiprocess, gasless, synergic controlled
If you’re ready to get into welding and want a truly premium welder, this is our most recommended pick. The YESWELDER Digital MIG-205 DS comes with great features and is capable of handling a wide variety of different welding projects.
With this versatile welder, you can do MIG, lift TIG, and stick welding. On top of that, it also supports gasless welding with flux-cored wires, allowing you to take on a wide variety of projects.
Why are we impressed?
Aside from the versatility and 3-in-1 capabilities of this machine, we really enjoyed the IGBT inverter technology that this welder possesses. On top of reducing the power consumption, the inverter allows for a much more stable output, making it one of the most reliable 110v flux-core MIG welders available today. Another great feature is Synergic Control, which automatically changes the voltage and wire-feeding speed by adjusting the amperage or the thickness, which can make welding much easier.
What negatives must you be aware of?
If you do choose to buy this welder, be ready to pay a premium price. Since it comes with great features and a very durable build, this machine also has a pretty steep price tag, which is why it isn’t recommended for beginner welders. And while it has the capability of supporting lift TIG welding, it doesn’t come with a lift TIG torch, which you will have to buy separately.
Other features: color LCD display, gas/mix gases/gasless MIG, lift TIG
With an LCD color display and the capability to support a bunch of different types of welding, this model has some of the most advanced technology on the market. It’s a great 110v MIG welder, but it also has the capabilities of support flux-cored wires and TIG welding.
One of the main things that set this model apart is the LCD display. On the screen, you can view the voltage, welding mode, and other parameters that are very important when fusing metals together.
What makes it special?
While we enjoyed the LCD display, our favorite characteristic of this model was its ease of use. To switch between different modes and make adjustments, you can either press a button or tweak the knobs, and you will see the changes on the screen. This removes a lot of the guesswork when setting your welding machine and makes it easier for beginners to experiment with the different modes. And since it has a tough duty cycle, you can use this welder for up to 4 minutes straight at 160A before cooling it down for an additional 6 minutes.
What cons did we find?
We found that the recommended settings for flux-cored welding result in a fair amount of splatter when testing out this model. This is common for beginners, but you can reduce the splatter by tweaking the polarity settings on the manual. It would have been much better if the polarity settings in the manual were optimal for seamless and smooth welding with less splatter.
Other features: 4x current flow setting, 10-speed variable feed control, comes with a welding helmet
This next option has been dubbed one of the best beginner MIG welders on the market. It’s a simple machine that’s easy to use and has enough power to make it easy for users to learn flux-cored wire welding.
The reason we chose this as the best option for beginners is because of all the great features it comes with. It has 10-speed feed control and even comes with a welding helmet to keep you protected during your projects.
Why is it special?
One of the best features we found on this welder is that it supports flux-cored wires. This allows you the MIG (inert metal gas) to self-release, which prevents oxidation, making it great for home repairs and hobbyists. The adjustable welding speed features 4x adjustments on current flow, allowing you to get just the output you need for the job. We also enjoyed the fact that this is a very lightweight and portable option that you can bring with you wherever you go.
What are the flaws?
Since this is a small welder, we found that it isn’t quite powerful enough for a lot of different projects. It has a duty cycle of 15% at 105A. So if you’re running the machine at 105A, you can only keep it going for around a minute and a half before letting it rest for eight and a half minutes. This can really get in the way of the process and could result in you taking a significantly longer time to finish your projects.
Other features: comes with a welding torch, handheld mask, wire brush,
If you want a great home welder on a budget, this is the choice for you. This 110V MIG welder is simple, compact, and is capable of handling a wide variety of home-welding tasks.
Despite its relatively low price tag, this machine packs a true punch. Right out of the box, it’s ready for use, and all you need to do is attach the accessories and plug them in to start welding!
What stands out?
We really enjoyed the fact this machine comes with everything you need to start welding. It comes with a mask, wire brush, and welding torch, giving you everything you need to fuse two metals together. If you’re a beginner looking for a basic kit that contains all the basic welding essentials, this is the right pick for you. On top of that, we liked the yellow design it comes in as this isn’t something you’ll see with other welders in its price range.
What cons did we manage to find?
Of course, like all machines, this welder does have some downsides. Since it’s a budget option, it doesn’t have a lot of power. In fact, it only has a duty cycle of 10% at 70A, which is relatively low compared to other machines. This means you’ll have to rest the machine for 9 minutes after just 1 minute of use at 70A, which could get in the way of productivity and efficiency in your workshop.
Things to Consider
MIG welding has been around since 1949
Trusted SourceMetal Inert Gas (MIG) Welding - Process and Applications - TWIThe principles of MIG welding are outlined including process characteristics, metal transfer modes, shielding gas types and process applications.
, so even with all the best options on the market laid out in front of you, it can be hard to find the right welder for your needs. We’ve created this short buying guide that contains everything you need to know about choosing the best 110v MIG welder to make it easier for you.
How to choose the best 110V MIG Welder?
When you’re choosing the best MIG welder, you need to make sure you get one that suits your needs. Every person has different goals and welding projects, and the right machine can make it much easier for you to accomplish that. So, before you start diving into the different features and factors to consider when choosing a 100v gas MIG welder, you first need to ask yourself why you need the welder. Consider the projects you’ll take on, whether or not your need to move it around, and what equipment you have at your home workshop first. That way, it will be much easier to choose features that fit your needs.
Features to consider
Here are some of the most important features to consider when buying a 110v gas MIG welder;
Welding Wire Support
A welding wire is a slim metallic rod that is ignited to generate a heated arc for the purpose of fusing metal pieces together (welding) by rendering the wire soft via hammering or compressing under an applied heat source.
It’s crucial to get a welder that can support the wires you plan to use for your projects. If you use flux-cored wires, the MIG ( inert metal gas
Trusted SourceGas metal arc welding - WikipediaThe process can be semi-automatic or automatic.
) will self-release while welding, reducing the chances of oxidation. For MIG welding, it’s best to get models that also support flux-cored wires. And if you plan to take on a wide variety of welding projects, it might be best to get a model that supports multiple different wires for different projects.
The duty cycle of a welding machine refers to how long it can run before needing to cool down. For welders, the duty cycle is expressed in a percentage of 10 minutes at a certain power level. For example, the LOTOS MIG 140 has a duty cycle of 20% at 80A. So, if you run the machine at 80A, you can keep it going for 2 minutes before you need to cool it down for 8 minutes. For more power, it’s best to choose models with a better duty cycle, such as the YESWELDER DIGITAL MIG 205, which has a cycle of 60% at 160A, which is by far the strongest duty cycle on our list.
Getting a welder with the wrong input voltage can result in your damaging the machine. Input voltage doesn’t affect the power of a machine at all, but it can affect compatibility. In the United States, most power outlets are set at 110V, so you need to get a 110V MIG welder. Our list only includes 110V MIG welders, so you can choose any one of them to use in a workshop that runs on 110V. If you get the wrong input voltage, the only solution is to use a power regulator or transformer to convert the voltage to the right number.
Item Dimensions and weight
If you plan on taking on projects in different locations, it’s best to get a smaller and lightweight model like the JEGS MIG 100. As a beginner welder, there’s a high chance that you’ll need to go to different places for certain projects. But if you only plan on welding in one place and don’t need to move the machine too much, then you don’t have to worry about getting a lightweight option. However, you still have to make sure that it fits properly in your workshop.
Usually, welders are quite compact, not to take much space in your garage.
The material of the welder plays a big role in its durability. For most models like the HZXVOGEN Multifunctional MIG Welder, you’ll be dealing with a metal case. There are some welders out there that have a plastic construction, and you should avoid those at all costs. When welding, safety has to be a number one priority. Getting a welder made out of a weak material poses many dangers in the workshop that can be avoided by choosing options with a sturdier material.
You always want to get a product with a warranty for added protection. You never know when a welder will arrive with manufacturing defects. In this list, we made sure to choose options from well-known and respected brands that consistently put out high-quality welders. However, you can’t avoid certain defects from time to time. A warranty will allow you to instantly replace the defective product you received, ensuring that you will receive a fully capable welder for your metalwork projects.
Different welders come at different prices, and setting a definite price range to follow will make it much easier to narrow down your options along the way. So, before you hit the market, as yourself, how much you’re willing to spend on a welder. Remember, there’s nothing wrong with going for a budget option like the JEGS MIG 100, just like there’s nothing wrong with investing in premium models like the YESWELDER DIGITAL MIG-205DS.
All these additional features make the process easier and faster, even for beginners.
It’s also very important to consider the additional features of a welder when shopping. For example, some options will support MIG and lift TIG welding, such as the YESWELDER Digital MIG-205DS. Other options like the HZXVOGEN MIG Welder offer a colored LCD screen that displays valuable information. These extra features aren’t exactly necessary, but they can be a difference-maker when choosing between two high-quality picks.
When you buy a welder, you want to make sure that you can start your project once it arrives. So, if you don’t have the proper accessories stocked up in the workshop, make sure to get options that include a welding torch, mask, and other accessories you might need to start a project to allow you to get to work right when the welder arrives.
Input voltage doesn’t make a difference in regards to the power or capabilities of your machine. However, it’s very important in determining whether it’s compatible with your own electricity supply. Most American homes run on 110v, and getting a machine that’s designed for 220v or a different voltage might result in your damaging the welder or it not working to its full capabilities.
For outdoor use, gasless welding is highly recommended as it produces more fumes. But if you’re working indoors, gas-shielding welding is the best option. The main difference between these two types of welding is the polarity of the torch, which is a very important factor to consider when taking on a welding project.
We’ve done all the necessary research, and at the end of it, we found the LOTOS MIG 140 to be the best option for most people. This is because it’s a competent welder that supports gas and gasless welding, making it a very versatile option.
If you’re dealing with heavy and multiple projects, then our pick is the YESWELDER DIGITAL MIG-205DS, as it’s a premium option that comes with premium features. But if you’re on a tight budget, the best 110v MIG welder for you would have to be the JEGS MIG 100, as it offers great functions without a steep price tag.
When choosing MIG Welders, it’s always important to choose the best option for you. That way, the welder can handle your needs in the workshop and help you produce seamless and top-quality welds on a variety of metals!
Metal Inert Gas (MIG) Welding - Process and Applications - TWI
The principles of MIG welding are outlined including process characteristics, metal transfer modes, shielding gas types and process applications.