Welding and working sheet metal is a skill that requires years of practice and experience to master. While it is simple in theory, it can be much more complex in practice.
Nowadays, you can find tons of TIG, MIG, and laser welders out there that make it hard to choose the right one for your projects. To make it easier for you, we’ve compiled a list of the best welders for sheet metal in today’s market.
Working with sheet metal is intimidating, especially for those who are just beginning to get into welding. Just like with any craft, welding sheet metal is made much easier with the right equipment. Of course, you still need skill and practice to get it right, but getting your hands on one of the best welders for sheet metal will make it easier for you to achieve smooth and seamless welds.
We chose our options based on functionality, efficiency, duty cycle, and more to ensure that we only feature the best of the best. Keep reading to learn more.
Other features: 3 in 1 (Stick, MIG, TIG), integrated handle with torch wrap
Our first pick on this list is also our favorite. It can handle different types of welding, has a durable and sturdy build, and is overall one of the best MIG and TIG welders for sheet metal on the market today.
One of the reasons this is a favorite tool for people who weld sheet metal is versatility. With this machine, you can do MIG, TIG, and Stick welding depending on the needs of your project. There aren’t too many models on the market today with this much versatility, and with its high-quality steel build, this welder can last you a long time in your workshop.
Other features: comes with a power cord with plug, welding guide, and material thickness gauge
If you’re really looking for the best MIG welder for sheet metal out there and you’re willing to pay the price, this is the best pick for you. The Hobart 500559 is one of the top MIG welders available today and can handle a wide variety of different projects.
At 90A, this machine can run for 2 minutes straight before cooling down for 8 minutes. This is a fairly heavy-duty machine that is built to handle a bunch of DIY welds.
Other features: ½ inch clean cut, 3 in 1 combo (plasma cutter, TIG, Stick)
This next pick is a headgear-free welder. Since it doesn’t use hazardous gasses while welding, it’s a much safer option that’s an ideal option for beginners looking for their first welder. It’s a TIG welder. Since it uses TIG welding, this is one of the best welders for automotive sheet metal out there.
The machine uses plasma cutter technology, which is how you can weld without hazardous gasses. However, keep in mind that you still need to wear protective gear at all times, especially if you use the TIG welding feature.
As we mentioned earlier, it takes years of practice and dedication to become a skilled welder. With that in mind, why not start out young when it comes to welding? This simple machine is a versatile welder that can handle a variety of basic projects, making it a good option for starters.
The machine can handle a wide variety of steel materials, which is why it’s also a great choice for those learning the craft. It supports gasless welding with a flux-cored wire, which is a safer option for many people. On top of that, it can also handle MIG and lift TIG welding, allowing you to take on a wider variety of projects.
Wrapping up our list is the best cheap welder for sheet metal. Don’t be deceived by its price tag, though, as this model can handle a wide variety of different welding projects out there. With its lightweight build and built-in hot start, this is a great way for beginners to get into the wonderful craft of welding.
This is a lightweight and small welder, so you can easily bring it around with you to different workshops depending on the project you’re taking on. It also has over-current protection and compensation for voltage fluctuation, making it a very safe option as well.
It’s always important to choose the right welder for you. Spending money on the most premium model doesn’t always mean you get the best choice for yourself. Everyone has different needs and preferences. So, it’s always vital for you to choose a welder who can handle the tasks you need. Before you hit the market, always ask yourself why you need the welder. Consider the projects you’ll be taking on, ask yourself if sheet metal is the only material you’ll be welding, and consider the space you have in your workshop.
All of these features and more go into finding the best welder for your needs. And when you have a machine that meets all your parameters and requirements, you’ll find that welding is much easier and is a lot more fun!
Along with your own needs and preferences, there are also some key features that you need to consider when finding the right welder for sheet metal. In this quick guide, we’ll go over some of the basic features you need to know when shopping for sheet metal welders.
When it comes to welding, there are three types of wires to consider Trusted Source What is a Welding Wire? - Definition from Corrosionpedia This definition explains the meaning of Welding Wire and why it matters. www.corrosionpedia.com . These wires are solid-gas metal arc welding wire, composite GMAW wire, and flux-cored wires. Each of the wires offers its own set of benefits and also possesses unique drawbacks. For sheet metal welding, welders will typically support flux-cored wires or solid wires as these give you the most control and versatility. The Reboot MIG welder supports both flux-cored and solid wires.
The duty cycle refers to how long the machine can run before it needs to cool down. It’s calculated in percentage of 20 minutes. For example, the Hobart 500559 model has a duty cycle of 20% at 60A. So, if you’re running the machine at 60A, it can stay hot for two minutes before needing to cool down for 8 minutes.
In the US, most appliances run on 120V. So, it’s important to get a welder that can run on a 110V supply. Most of the items we featured on our list run on 110V, but some models like the Lotos CT520D can run on both 110V and 220V.
When looking for welders for sheet metal, it’s crucial to get one that is the right weight and size for your workshop. So, before shopping, take a look at the area wherein you’ll be welding and start estimating how big or small your welder should be.
If you want your welder to last you a while, it’s best to choose options made of solid materials. The Forney Easy Weld, Hobart 500559, and the Lotos CT520D are all made of steel, which is ideal for a welder.
If your welder starts to malfunction or you notice a manufacturing error, it’s best to have a warranty so that you can replace the machine without spending money. Ideally, you would want a long warranty such as the Hobart 500559’s 5-year warranty. Warranties can also cover repairs in some cases.
A great way to narrow down your shopping options is to have a set and definite price range to follow. Everyone has different means, so always make sure you are comfortable with the amount you plan on spending on your new welding machine.
Other welders on the market come with neat extra features such as the Forney Easy Weld that can be used for a wide variety of welding, from MIG to TIG to Stick. Another example is the YESWELDER ARC Welder, which has a built-in automatic hot start. These features aren’t required, but they can be a great plus.
Most welders for sheet metal on the market today come with a few accessories. It’s important for welders to have at least all the accessories they need to start welding. These include a hose, a ground wire, a welding gun, and an electrode holder, among others.
So, those are the best welders for sheet metal on the market today. Each of them comes with its own set of benefits, such as our favorite pick, the Forney Easy Weld that can handle three different types of welding.
We made sure to feature a wide variety of products so it will be easier for you to find the right one for your needs. For example, if you need a robust and well-made welder which offers you a lot of control and is made with premium materials, we recommend the Hobart 500559. But if you’re hunting for a sheet metal welder on a budget, we featured the YESWELDER ARC Welder for you as it’s budget-friendly and packs a punch.
If you think you found the best welder for sheet for your projects on our list, then all that’s left for you to do is order one for yourself! And before you know it, you’ll be welding away and working on a wide variety of different projects, all in your own workshop.